The DR/DRS2 Series compact linear cylinder uses the αSTEP AZ Series stepper motor and driver. The actuator is equipped with the Mechanical Absolute Encoder Stepper Motor. The Absolute Encoder is a mechanical multi-turn Absolute Sensor, so an external sensor is not required. This helps to save space and reduce wiring, as well as more compact and lightweight design of the equipment. Table Type or Rod Typeavailable.
Mechanical Absolute Encoder
Actuator Type |
Frame Size |
Power Supply |
Available Options |
Thrust Force |
Stroke |
Table Type |
24/48 VDC |
- |
15 N |
25 mm |
|
- |
20 N 40 N |
30 mm |
|||
Electromagnetic Brake | 50 N 200 N |
40 mm | |||
Rod Type |
24/48 VDC |
- |
15 N |
25 mm |
|
- |
20 N 40 N |
30 mm |
|||
Electromagnetic Brake | 50 N 200 N |
40 mm | |||
Electromagnetic Brake | 500 N | 50 mm |
A hollow rotor and a ball screw nut are joined. Since no connecting parts are necessary, there is less backlash than when coupling rigidity, etc. combines other parts. Therefore, highly accurate positioning can be achieved.
The ball screw nut is linked with the hollow rotor. Through the coupling rigidity and other aspects of parts combination, the impact of backlash has been minimized achieving high-precision positioning.
Ideal for applications where high positioning accuracy and low vibration are required, such as optical devices and semiconductor systems that use fine-feed pitches. The DR/DRS ground ball screw type achieves high reliability by maximizing the performance of a 5-phase stepper motor.
Ideal for general positioning applications where reliability and ease of use are given priority. It combines the superior thrust and resolution of the ground ball screw type with greater ease of use.
Since customers do not need to provide parts, the time needed for installing, designing, and selecting parts can be reduced. The number of man-hours required for assembly and adjusting the installation accuracy can be reduced, contributing to higher productivity.
In addition to the compact and lightweight body, the motors with absolute sensors do not require a home sensor. This saves space and wiring, and lets you avoid routine maintenance or trouble caused by using a home sensor.
The αSTEP DR/DRS2 Series can easily perform a push-motion operation after a positioning operation. Also, the pushing force and timing are adjustable.
The motor can approach the load at high speed. The motor decelerates just before hitting the surface at low speed.
When T-MODE input is set, push-motion operation is possible, without the overload alarm for the pulse input type being generated.
This is useful for push-motion operation while using pulse signal control.
Oriental Motor has developed a compact, low-cost, battery-free mechanical type absolute sensor (patented). This can help improve productivity and reduce costs.
A mechanical sensor composed of multiple gears is employed. Positioning information is detected by recognizing the angle of the individual gears.
Absolute position detection is possible with ±900 rotations (1800 rotations) of the motor shaft from the reference home position.
The home position can be easily set by pressing a switch on the driver's surface, which is saved by the Absolute Sensor. In addition, home setting is possible with the data setting software (MEXE02) or by using an external input signal.
No battery is required thanks to a mechanical-type sensor. Positioning information is managed mechanically by the absolute sensor.
Even if the power shuts down during a positioning operation or
the cable between the actuator and the driver is disconnected,
the positioning information is retained. With the built-in controller
type, you can restart the positioning operation, without performing
return-to-home after an emergency stop on the production line or
a blackout.
Because there is no battery that needs replacing, maintenance time and costs can be reduced.
Because there is no need to secure space for battery replacement, there are no restrictions on the installation location of the driver, improving the flexibility and freedom of the layout design of the control cabinet.
Normal batteries will self-discharge, so care must be taken when the equipment requires a long shipping time, such as when being sent overseas. The Absolute Sensor does not require a battery, so there is no limit as to how long the positioning information is maintained. In addition, there is no need to worry about various safety regulations, which must be taken into consideration when shipping a battery overseas.
With the use of the absolute system, external sensors such as the home sensor and the limit sensor are not needed.
Because return-to-home is possible without using an external sensor, return-to-home can be performed at high speed without taking the specifications for sensor sensitivity into account, allowing for a shortened machine cycle.
Sensor costs and wiring costs can be reduced, allowing for lower system costs.
Wiring is simplified, and the degree of freedom for equipment design is increased.
There is no need for concern about sensor malfunctions, sensor failures, or sensor wire disconnections.
Home position accuracy is increased because the return-to-home operation is performed regardless of any variations in home sensor sensitivity.
*If no limit sensor is installed, movements that exceed the limit values can be avoided through the use of the limits in the driver software.
The hybrid control system constantly monitors the motors position allowing for the benefits of performance from "open loop" control while providing the assurance of "closed loop " performance.
Compact electric cylinders with built-in table reduces the need for an external anti-spin mechanism further reducing parts required for designing your applications.
The rod type electric cylinders, require the use of an Anti-spin Mechanism
Compact electric cylinders with a simple ball screw cover are available.
Types with an installation plate are available. One type uses a flange and is installed from the back face, and the other type uses a foot for installation from the top face.
The load position can be held when the power is cut off. Since the work will not fall in case of power failure or disconnection, you can safely use equipment in which the work moves vertically.
The αSTEP DC Input Drivers offer 24/48 VDC input voltage, high functionality and closed loop control. There are no external sensors to buy as the motor and driver complete the system. The αSTEP AZD-K (DC Input) can perform quick positioning operations over a short distance without the need for tuning, while providing smooth performance.
A multi-axis controller that supports EtherCAT communication. Compatible with the CiA402 drive profile. It can be connected to the AZ Series DC input motors and electric actuators.
2-axis, 3-axis and 4-axis driver connections are available.
These cables are used to connect or extend the distance between the motor and single-axis driver.
Required (sold separately).
Use a flexible motor cable if the motor is installed on a moving part or its cable will be flexed.
*Multi-Axis Controller / Driver requires different cables
Small, thin, and lightweight stand-alone rotary encoders with an outer diameter of ϕ30 mm can be installed in tight spaces.
To locate product CAD and Operator Manuals please search using the product Item Number.