Case Study of Introducing the Optimal Motor for Adjusting Torque Control and Tension

Issue: Need to introduce the best motors for pushing and tightening, and winding

Multiple types of motors are suitable for "pushing and tightening", "tension adjustment", and "winding". These motors need to control its current and sense load torque accurately.

Challenge:

  • Need to limit generated torque for pushing and tightening
  • Preventing damage to the load by overtightening
  • Accurate winding needed without detectors or control devices

Solution:

Setting the torque value directly, prevents damage caused by over-tightening. A simple system configuration can be built for a reasonable price.

Typical Application Examples and Recommended Motors

[Pushing and Tightening] Limits the Generated Torque, Preventing Damage to the Load

Typical Application Examples

Gripper

Capper (Filling Unit)

Press fit equipment

Alignment of Load

 

Recommended Motors

Torque Motor
Setting the torque value directly, prevents damage caused by over-tightening. A simple system configuration can be built for a reasonable price.

Brushless Motor/αSTEP/Servo Motor
Setting the torque limiting value (torque limit), prevents damage due to over-tightening.Since the signal is output when the set torque limiting value is reached, it can be used as a trigger for the next operation. In addition, the αSTEP AZ Series is compatible with a variety of industrial networks, including EtherNet/IP.

 

Product Category

Power Supply Unit

Series

Output

Analog

Digital

Industrial Network

Torque Motors

AC

World K

3~40 W*

-

-

Brushless Motors

AC

BLE2

30~400 W

-

DC

BLH

Digital Setting Type

15~50 W

-

RS-485 Communication Type

15~50 W

BLV-R

100~400 W

αSTEP

AC/DC

AZ
(Including AZ Series equipped actuators)

-

-

Servo Motor

AC

NX

50~750 W

-

*If a 40 W torque motor is required, please refer to Pairing with a power controller (TMP-1)

 

[Tension (tension adjustment)] Prevents Over-Tensioning and Sagging of the Material

Typical Application Examples

Sheet Tension Adjustment

Packaging Tension Adjustment

Lead Wire Adjustment

Film Tension Adjustment

Recommended Motors

Torque Motor
Motors can generate a braking force (reverse-phase brake) when rotated in the opposite direction to the motor rotation direction by an external force, etc. By using a torque motor on the unwinding side of the load, winding can be achieved while maintaining the appropriate tension. Also, since they do not wear out, there is no need for brake maintenance.

[Brushless Motor/Servo Motor]
This can be used as a brake to adjust the tension by limiting the generated torque, and rotating the motor in the opposite direction of the winding side. If the load is too heavy, it can also be used by rotating it in the same direction as the feed direction to assist in starting.

Product Category

Power Supply Unit

Series

Output

Analog

Digital

Torque Motors

AC

World K

3~40 W*

-

Brushless Motors

AC

BLE2

30~400 W

Servo Motor

AC

NX

50~750 W

  • For continuous regeneration operation, use a regeneration resistor (sold separately)

[Winding] Winding at constant tension and constant speed possible

Sheet Winding

Fiber Winding

Tape Winding

Film Tension Adjustment

Recommended Motors

Torque Motor
The torque and speed required of the motor changes as the winding diameter changes, as shown in the table below. Torque motors have suitable characteristics for this change (sloping characteristics), making them ideal for winding applications.

[Servo Motor NX Series]
The tension control mode, in which the material thickness, initial diameter, and final diameter are set as parameters, allows highly accurate winding to be performed without the use of detectors or control devices.

Product Category

Power Supply Unit

Series

Output

Analog

Digital

Torque Motors

AC

World K

3~40 W*

-

Servo Motor

AC

NX

50~750 W


Compatible Products

Product Category

Series

Power Supply Unit

Pushing and Tightening

Tension

Winding

Torque Motors

World K

AC

Servo Motor

NX

AC

Brushless Motors

BLE2

AC

-

BLH *

DC

-

-

BLV-R

-

-

αSTEP

AZ

AC/DC

-

-

*Digital setting type and RS-485 communication type only

Electric Actuators That Can Push and Tighten

Actuator Types

Series

Power Supply Unit

Maximum Stroke [mm]

Maximum Push Force [N]

Electric Gripper

EH

DC

25

25

Compact Electric Cylinder

DR

DC

30

50

DRS2

50

500

Electric Cylinder

EAC

AC/DC

300

500

Electric Linear Slide

EZS

AC/DC

850

500

Rack-and-Pinion System

L

AC/DC

1000

1008



Engineering Notes
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